DBR CARDAN-150 Horizontal hard-bearing balancing machine

Model
150300450600
In production 23 pcs.

Advantages

  • HIGH ACCURACY
  • EMAR- 0.1 gmm/kg
  • POWERFUL SERVO DRIVE
  • Balancing at speeds up to 2,000 min-1 thanks to a powerful servo drive (3 kW). Increase in machine productivity by 2 – 5 times, compared to machines with an asynchronous drive.
  • SOFTWARE
  • VIBROLAB Measuring system. Developed and manufactured by ENSET and registered in the State Register of Measuring Instruments under № 84333-22. The system can be supplied with primary verification. It has a simple and intuitive, fully touch-sensitive operator interface that eliminates errors. The system stores a product database and a full history of each balancing. If necessary, it prints out the balancing protocol, transfers it to a USB drive or transmits it over the network. The system is absolutely reliable. Protected against failures, malware, network attacks, external interference and unskilled actions. Ready for Industry 4.0 – compatible with SCADA, MES and ERP systems.
  • The machine is convenient for balancing gear shafts, machine and mechanism shafts, screws, gyroscopes, pump impellers, turbine wheels, fan impellers, pump impellers, fan motors, drive spindles, centrifugal pump impellers, fan impellers, generator rotors, turbocharger rotors (turbines), electric motor rotors (anchors), aircraft gas turbine engine turbines, traction electric motor anchors, gyromotors, and gear wheels.

Specifications

Code DBR_CARDAN
Model 150
Type of equipment Horizontal pre-resonance balancing machine
Purpose For dynamic balancing of dual-support cardan shafts
Control system Vibration balancing measuring system VIBROLAB with color touch display 17 inches
Engine type and its characteristics Servo motor, 3000 rpm, 3 kW
Number and type of supports 2 spindle supports
Rotor weight 0,5 – 150 kg
Rotor length 20 – 1247 mm (along spindle planes)
Maximum load on 1 support 100 kg
Maximum product diameter 730 mm
URR Unbalance reduction ratio 95 %
Rotation frequency of the product during balancing n 100 – 2000 rpm
Accuracy of measuring the rotation frequency of the product ± (1+0,0025·n)
Accuracy of measuring the angular position of the product ± 0,01º
Power supply 3 phases, 400 V, 50 Hz, 16 A, protective grounding is mandatory
Turning the product to the correction position Automatic
Holding the product in the adjustment position Yes
Vibration sensors Piezoelectric force sensors
Number of vibration measurement channels 2
Angular position sensor of the product Incremental encoder
Protecting electronics from dust and moisture IP54
Anchoring to the base or foundation No anchoring required. Installation on any concrete floor
Structural features of the frame Frame made of structural steel with cast vibration-absorbing filling, V-shaped and linear guides
Length of frame section 1490 mm
Dimensions (L x W x H) 1860 x 620 x 980 mm
Electric cabinet dimensions (L x W x H) 600 х 500 х 1400 mm
Equipment weight (net) 1190 kg
Climatic performance according to GOST 15150 Operation: UHL 4.2 (temperature from + 10 to + 35 ºC, relative air humidity up to 80%). Storage and transportation: 1L (temperature from + 5 to + 40 ºC, relative air humidity up to 80%)
Warranty period 24 months
Drive type Axial, drive spindle
Minimum achievable residual specific imbalance 0.1 gmm/kg
Type of speed sensor Incremental encoder

Options and accessories

PRINTER

Лазерный принтер для печати протоколов балансировки ПРИНТЕР

Protective fence

Защитное ограждение

Automatic girth welding function

Функция автоматической сварки кольцевого шва (сварочный аппарат с пультом управления, горелка, стойка для сварочной горелки)

Fifth element

Пятая опора для станка ДБР КАРДАН

Crankshafts balancing set

Комплект призматических опор
€990

End drive shaft

Вал приводной карданный
€515

Minimum recommended set of balancing tooling for cardan shafts

Минимальный рекомендуемый набор балансировочной оснастки для карданных валов

Roller block d72 mm

Блок роликов d72 mm
€990

Roller block d195 mm

Блок роликов d195 mm
€858

Belt drive for crank shafts and other rotors

Ременный привод для балансировки коленчатых валов и других роторов

Universal Proving Rotor for Testing the 2-, 3-, 4-Plane Balancing Machines

Универсальный контрольный ротор для проверки двух-, трех-, четырехопорных балансировочных станков

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DBR CARDAN-150 Horizontal hard-bearing balancing machine

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