AKSIS-2000 Balancing machine for heavy rotors -2000
Type of equipment
Horizontal pre-resonance balancing machine
Purpose
Universal, for inter-support, cantilever and double-cantilever rotors
Control system
Vibration balancing measuring system VIBROLAB, with color touch display
Engine type and its characteristics
Variable frequency asynchronous, 1500 rpm, 7.5 kW (15 kW)
Number and type of supports
2 supports, height adjustable; with different roller or prismatic blocks on request
Rotor weight
up to 2000 kg
Maximum product diameter
1600 mm
Product length
300-3300 mm, between the centers of the support journals
Diameter of rotor jourals
15 – 120 / 120 – 240 mm
Minimum achievable residual specific imbalance emar
0.1 gmm/kg
URR Unbalance reduction ratio
95 %
Rotation frequency of the product during balancing n
30 – 6,000 rpm
Accuracy of measuring the rotation frequency of the product
± (1+0,0025·n)
Accuracy of measuring the angular position of the product
± 0,01º
Power supply
3 phases, 380 V, 50 Hz, 16 A (32 А), protective grounding is mandatory
Vibration sensors
Piezoelectric force sensors
Number of vibration measurement channels
2
Type of speed and phase sensor
Laser keyphasor
Angular position sensor of the product
Incremental encoder
Protecting electronics from dust and moisture
IP54
Anchoring to the base or foundation
Anchoring to a concrete floor with a thickness of at least 120 mm
Structural features of the frame
High-strength cast iron frame with T-slots and sliding guides
Length of frame section
3500 mm
Dimensions (L x W x H)
3500 × 900 × 1400 mm
Electic cabinet dimensions (L x W x H)
600 x 500 x 1400 mm
Equipment weight (net)
1900 kg
Climatic performance according to GOST 15150
Operation: UHL 4.2 (temperature from + 10 to + 35 ºC, relative air humidity up to 80%). Storage and transportation: 1L (temperature from + 5 to + 40 ºC, relative air humidity up to 80%)
Warranty period
60 months
Holding the product in the adjustment position
Option
Maximum diameter of the product above the belt drive
800 mm
Maximum load on 1 support
1200 kg
Turning the product to the correction position
Manual (Automatic)
HIGH ACCURACY
EMAR - 0.1 gmm/kg
POWERFUL ASYNCHRONOUS MOTOR
Balancing at speeds up to 6,000 min-1 thanks to a powerful asynchronous motor (11 kW).
SOFTWARE
VIBROLAB Measuring system. Developed and manufactured by ENSET and registered in the State Register of Measuring Instruments under № 84333-22. The system can be supplied with primary verification. It has a simple and intuitive, fully touchscreen operator interface that eliminates errors. The system stores a product database and a full history of each balancing. If necessary, it prints out the balancing protocol, stores it on a USB drive or transmits it over the network. The system is absolutely reliable. It is protected from failures, malware, network attacks, external interference and unskilled actions. Ready for Industry 4.0 - compatible with SCADA, MES and ERP systems.
MODULAR CAST IRON FRAME Massive frame made of high-strength cast iron with a sliding guide system and maximum rigidity. The modular frame consists of 1.5 m sections and allows you to assemble the machine of any desired length. No special foundation is required to install the machine.
The machine is suitable for balancing centrifuges, gear shafts, machine and mechanism shafts, paper machine rolls, screws, gyroscopes, pump impellers, internal combustion engine crankshafts, turbine wheels, locomotive wheel pairs, fan impellers, pump impellers, motor fans, drive spindles, centrifugal pump impellers, fan impellers, generator rotors, turbocharger rotors (turbines), electric motor rotors (anchors), aircraft gas turbine engine turbines, traction motor anchors, rotary saws (impact saws), crushers, gyromotors, gear wheels, and hydraulic transformers.
