Balancing machine for rotors FLECSOR-3000-3000
Type of equipment
Horizontal soft-bearing balancing machine
Purpose
Universal, for inter-support, cantilever and double-cantilever rotors
Control system
Vibration balancing measuring system VIBROLAB, with color touch display
Engine type and its characteristics
Variable frequency asynchronous, 3000 rpm, 5,5 kW (7,5 kW)
Rotor weight
30 - 3000 kg
Maximum product diameter
2000 mm
Product length
400 - 2734 mm, between the centers of the support necks
Diameter of rotor jourals
30 - 400 mm
URR Unbalance reduction ratio
95 %
Accuracy of measuring the rotation frequency of the product
± (1+0,0025·n)
Accuracy of measuring the angular position of the product
± 0,01º
Power supply
3 phases, 380 V, 50 Hz, 18 A (36 A), protective grounding is mandatory
Vibration sensors
Accelerometers
Type of speed and phase sensor
Incremental encoder
Angular position sensor of the product
Incremental encoder
Protecting electronics from dust and moisture
IP54
Anchoring to the base or foundation
Anchoring to a concrete floor at least 100 mm thick
Length of frame section
1500 mm
Dimensions (L x W x H)
3024 х 1600 х 1600 mm
Electic cabinet dimensions (L x W x H)
600 х 500 х 1400 mm
Equipment weight (net)
2154 kg
Climatic performance according to GOST 15150
Operation: UHL 4.2 (temperature from + 10 to + 35 ºC, relative air humidity up to 80%). Storage and transportation: 1L (temperature from + 5 to + 40 ºC, relative air humidity up to 80%)
Warranty period
60 months
Holding the product in the adjustment position
Yes
Maximum diameter of the product above the belt drive
1445 mm
Maximum load on 1 support
2500 kg
Minimum achievable residual specific imbalance emar
0,1 gmm/kg
Number and type of supports
2 pendulum supports, height adjustable, roller blocks with three degrees of freedom
Turning the product to the correction position
Automatic
Rotation frequency of the product during balancing n
200 – 3000 rpm
Structural features of the frame
High-strength cast iron machine bed with T-slots and sliding guides
PRECISION
• Measuring system VIBROLAB - No. 84333-22 in the State Register of Measuring Instruments.
• The highest precision in the class, emar up to 0.05 gmm/kg.
• Wide dynamic range of imbalance measurement — from 2.5 to 5 000 000 gmm.
RELIABILITY
• High-strength cast iron machine bed.
• 2 pendulum supports, height adjustable with servo drives, roller blocks with three degrees of freedom.
• High-tech construction of supports with a five-fold margin of durability.
• Hermetic electric cabinet Rittal with IP54 class protection from dust and moisture.
• Industrial Touch Panel Elo Touch with a diagonal of 17 inches is resistant to impacts and dirt.
PRODUCTIVITY
• Supports with servo drives of vertical movement for fast and precise installation of heavy rotors on machine rollers without damaging the support journals and additional devices for shock-free process.
• Balancing at speeds up to 3000 rpm thanks to a powerful asynchronous motor.
• URR Unbalance reduction ratio - up to 95% (in one start).
• Automatic additional turn of the rotor to the imbalance correction position.
UNIVERSALITY
• The height of the supports is set automatically thanks to a servo drive with digital display and position memory.
• Fast length readjustment.
• The possibility of equipping the machine with a belt and axial drive.
• Many modes for correcting imbalances for all types of products.
TECHNOLOGIES FOR THE FUTURE
• Simple and intuitive, fully touch-based operator interface.
• The modular architecture of the machine allows to expand its possibilities and add functions.
• Integration of automatic rotor identification and marking systems, correction of imbalances.
• Machine for Industry 4.0.
SAFETY
• The machine construction is safe for the operator in accordance with GOST 12.2.003-91, GOST R 51342-99.
• Automatic braking of the rotor in the process of exceeding the permissible vibration level.
• Availability of TR CU certificates.
SERVICE AND SUPPORT
• 5 years warranty on machine, unlimited technical support by phone or online.
• Built-in self-diagnosis system for sensors, measuring electronics and machine drive.
• Remote diagnostics and setup of the machine by ENSET specialists.
The machine is suitable for balancing centrifuges, gear shafts, machine and mechanism shafts, paper machine rolls, screws, gyroscopes, pump impellers, internal combustion engine crankshafts, turbine wheels, locomotive wheel pairs, fan impellers, pump impellers, motor fans, drive spindles, centrifugal pump impellers, fan impellers, generator rotors, turbocharger rotors (turbines), electric motor rotors (anchors), agricultural machinery rotors, brake discs, aircraft gas turbine engine turbines, traction motor anchors, rotary saws (impact saws), crushers, gyromotors, gear wheels, and hydraulic transformers.
