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FLECSOR balancing machine for rotors by Enset

Photo of FLECSOR balancing machine for rotors

Horizontal soft-bearing balancing machine FLECSOR-35000

Model: 3000 5000 8000 100003500065000

Advantages

PRECISION
• Measuring system VIBROLAB - No. 84333-22 in the State Register of Measuring Instruments.
• The highest precision in the class, emar up to 0.1 gmm/kg.
• Wide dynamic range of imbalance measurement — from 0.0001 to 500 000 gmm.
RELIABILITY
• High-strength cast iron machine bed.
• 2 pendulum supports, height adjustable with servo drives, roller blocks with three degrees of freedom.
• High-tech construction of supports with a five-fold margin of durability.
• Hermetic electric cabinet Rittal with IP54 class protection from dust and moisture.
• Industrial Touch Panel Elo Touch with a diagonal of 17 inches is resistant to impacts and dirt.
PRODUCTIVITY
• Supports with servo drives of vertical movement for fast and precise installation of heavy rotors on machine rollers without damaging the support journals and additional devices for shock-free process.
• Balancing at speeds up to 3000 rpm thanks to a powerful asynchronous motor.
• URR Unbalance reduction ratio - up to 95% (in one start).
• Automatic additional turn of the rotor to the imbalance correction position.
UNIVERSALITY
• The height of the supports is set automatically thanks to a servo drive with digital display and position memory.
• Fast length readjustment.
• The possibility of equipping the machine with a belt and axial drive.
• Many modes for correcting imbalances for all types of products.
TECHNOLOGIES FOR THE FUTURE
• Simple and intuitive, fully touch-based operator interface.
• The modular architecture of the machine allows to expand its possibilities and add functions.
• Integration of automatic rotor identification and marking systems, correction of imbalances.
• Machine for Industry 4.0.
SAFETY
• The machine construction is safe for the operator in accordance with GOST 12.2.003-91, GOST R 51342-99.
• Automatic braking of the rotor in the process of exceeding the permissible vibration level.
• Availability of TR CU certificates.
SERVICE AND SUPPORT
• 5 years warranty on machine, unlimited technical support by phone or online.
• Built-in self-diagnosis system for sensors, measuring electronics and machine drive.
• Remote diagnostics and setup of the machine by ENSET specialists.
The machine is suitable for balancing centrifuges, gear shafts, machine and mechanism shafts, paper machine rolls, screws, gyroscopes, pump impellers, internal combustion engine crankshafts, turbine wheels, locomotive wheel pairs, fan impellers, pump impellers, motor fans, drive spindles, centrifugal pump impellers, fan impellers, generator rotors, turbocharger rotors (turbines), electric motor rotors (anchors), agricultural machinery rotors, brake discs, aircraft gas turbine engine turbines, traction motor anchors, rotary saws (impact saws), crushers, gyromotors, gear wheels, and hydraulic transformers.

Specifications

Code	АМШС.72902015
Model	35000
Type of equipment	Horizontal soft-bearing balancing machine
Purpose	For dynamic balancing of rotors with two bearing surfaces
Control system	Vibration balancing measuring system VIBROLAB with color touch display 17 inches
Rotor type drive	Axial, with driveshaft
Belt tension	Manual
Engine type and its characteristics	Variable frequency asynchronous, 3000 rpm, 45 kW
Spindle stroke	500 mm
Number and type of supports	2 pendulum supports, height adjustable, with joint fixed roller blocks
Rotor weight	500 - 35000 kg
Maximum load on 1 support	21000 kg
Maximum product diameter	4000 mm
Product length	1500 - 10000 mm, between the centers of the support necks
URR Unbalance reduction ratio	95 %
Rotation frequency of the product during balancing n	100 – 3000 rpm
Accuracy of measuring the rotation frequency of the product	± (1+0,0025·n)
Accuracy of measuring the angular position of the product	± 0,01º
Power supply	3 phases, 400 V, 50 Hz, 100 A, protective grounding is mandatory
Turning the product to the correction position	Automatic
Holding the product in the adjustment position	Yes
Vibration sensors	Accelerometers
Number of vibration measurement channels	2
Angular position sensor of the product	Incremental encoder
Protecting electronics from dust and moisture	IP54
Anchoring to the base or foundation	No anchoring required. Installation on any concrete floor with sufficient load-bearing capacity
Structural features of the frame	Steel, frame-rail type, consisting of jointed modules-sections
Length of frame section	1500 mm
Dimensions (L x W x H)	12500 х 2800 х 2800 mm
Electic cabinet dimensions (L x W x H)	600 х 500 х 1400 mm
Equipment weight (net)	12700 kg
Climatic performance according to GOST 15150	Operation: UHL 4.2 (temperature from + 10 to + 35 ºC, relative air humidity up to 80%). Storage and transportation: 1L (temperature from + 5 to + 40 ºC, relative air humidity up to 80%)
Warranty period	60 months
Diameter of trunnions of the balanced product	50 - 530 mm
Minimum achievable residual specific imbalance	0,1 gmm/kg
Type of speed sensor	Incremental encoder